I did these a few months back along with Chloe Gray: http://www.chloelgray.co.uk/
They are pretty straight forward fiberglass molds I made for cadaver models.
These were 5 part moulds, 2 outer halfs an inner core along with inserts for the ears.
This is the walling i made for the first fiberglass half to be built onto.
The first mold was taken from a chavant slush life cast, whilst the other 2 were sculpts by Chloe Gray
The inserts were made a pigmanted rencast, the sculpts were angled and supported; the plastic was pored in and left to set. the locators were carefully drilled after.
Oh look! there's me applying polywax release agent...
Once the outer mold was finished: the bolt holes were drilled, the flang was trimmed and sanded, the mold opened up, cleaned and lined with clay, and fiberglassed onto; the majority of this was done in to halfs and fiberglassed together so that two poeple could work on a single core at a time speeding up the process.
The whole process took two weeks.
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